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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Sat Feb 08, 2020 2:06 pm Post subject: M38 head gasket |
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Please is it dificult to change a faulty head gasket on my M38? Find a water while changing my oils  |
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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Posted: Sun Feb 09, 2020 12:48 am Post subject: |
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For someone who has never removed a cylinder had it can be quite difficult. So it is not possible to tell you what the level of difficulty will be for you to change a cylinder head gasket unless we know your level of mechanical capabilities or experience.
If you are a reasonably experienced mechanic then it should not be difficult at all. Just follow the directions in the manual. _________________ Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php |
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Sun Feb 09, 2020 1:26 am Post subject: |
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From 1to 10 i Will say 5 so i have the manual so i Will follow the steps. But what is suprised me is that my M38 has only 1500miles on it from my restoration. soo propably my mechanic put a faulty one or What else... |
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Sat Mar 07, 2020 7:31 am Post subject: |
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what is yr opinion???
Quote: | baios, I took the liberty of reducing the file size of your photos.
If you review our wbe sites photo posting rules you will see theri 1.5 to 1.8 Megabyte file size is well over our 250K file limit. Wes K Moderator |
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Sun Mar 08, 2020 12:48 am Post subject: |
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Thanks i will follow your advise.
Now i drain the antifreeze from the radiator only.then i started to open
the head and i saw that antifreeze on 4 cylinder. Did i make a mistake in sth?
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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Posted: Sun Mar 08, 2020 2:46 am Post subject: |
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If the head removal was only for minor gasket or valve work then since you did not drain the block thru the petcock on the right side of the block you now must change the oil and flush any antifreeze from the oil pan. Also then you would know for sure how that antifreeze got on top of #4 piston. By draining the block before pulling the head you can avoid any liquids being trapped in the head and released the instant the head becomes loose. This way the presence of antifreeze in the #4 bore would indicate it was leaking into that bore while the engine was operating. _________________ Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php |
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Mon Mar 09, 2020 5:15 am Post subject: |
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Here is some progress
But... I m afraid that i have the wrong head gasket .....althought a Greek dealer told me that is the correct
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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Posted: Mon Mar 09, 2020 8:00 am Post subject: |
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The gasket looks to be correct.
I see you did not have a machine shop clean and prepare your block deck and cyl head face for their refit.
Have you straight edge checked both surfaces for trueness? To insure all leak sources are sealed you must remove all your studs and clean threads and then install all the studs with sealant on their threads that thread into the block.
Did you remove all the valves and clean and inspect their faces, stems and seats? _________________ Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php |
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Mon Mar 09, 2020 10:34 am Post subject: |
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ok im happy that the head gasket is correct althought from one side is aluminium and a mechanic told me that maybe it will not seal very well. the other side is permenite which is good sealant.
checked both surfaces seems very good. trying to remove all studs but the most of them cant move at all.
anyway i will go on and see  |
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Ryan_Miller Site Administrator


Joined: Apr 03, 2005 Posts: 1663 Location: Kansas
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Posted: Mon Mar 09, 2020 2:55 pm Post subject: |
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Don't forget to re-torque the head bolt nuts after the engine has warmed up too! _________________ Ryan Miller
MVPA # 22010 |
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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baios Member

Joined: Jul 29, 2011 Posts: 159 Location: LAMIA GREECE
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Posted: Thu Mar 12, 2020 1:47 pm Post subject: |
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i have a little problem. need yr help
one stud isnt tightening correctly. i try to tighten it but doesnt stop nowhere.
i look the threads both in block and in the stud seems good.
i must make in a shop a new one because it isnt also straight and that makes me problem putting the cilinder head
the new stud must i make it with the last threads little conical at the end so to be tightened
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wesk Site Administrator


Joined: Apr 04, 2005 Posts: 16407 Location: Wisconsin
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Posted: Thu Mar 12, 2020 8:21 pm Post subject: |
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The course threads at the top of the photo came out of the block. Those threads are actually the threaded insert that ripped loose from the whole in the block.The insert or what is often called a "helicoil" was an earlier repair to the threaded hole in the block that has failed. Not only do you need a new stud, you also need to determine if the block is repairable. I suggest this is a job for an automotive machinist. _________________ Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php |
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