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willysmjeeps.com :: View topic - Electrical Wire Information Needed
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Electrical Wire Information Needed

 
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Trip
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Joined: Oct 31, 2016
Posts: 126
Location: Houston, Texas

PostPosted: Mon Jul 12, 2021 9:11 am    Post subject: Electrical Wire Information Needed Reply with quote

In both Ord. 9 manuals (G-740),( Electrical 06) figure 6-12 (1951) and 6-15 (1955) the drawing (upper right corner) refers to the cable (headlight wires) which I assume run from the passenger side across the top of the grill.

My question is:
This cable in both Ord.9 manuals is listed as part number: AL CB 18499 for the left and AL CB 18500 for the right.
Is there a way to determine the exact length for these cables as listed in the Ord. 9 handbooks?

Also, is there anywhere to be found the specifications (length,etc.) for all the wires/cables on an M-38?

Trip
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wesk
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Joined: Apr 04, 2005
Posts: 16262
Location: Wisconsin

PostPosted: Mon Jul 12, 2021 9:50 am    Post subject: Reply with quote

There are two places you might find the dimensions. From the guy that originally owned the harness building business in the Florida/Georgia area and the guy in New England that owns the current harness building business. I would guess both would consider it a trade secret. If you peruse the ORD 9's carefully some of the individual wire lengths are given after the assemblies are broken down but only a few. The wire PN itself is usually identified below assemblies. You will see an entry for a certain harness assembly and indented a few spaces below it will say "Includes the following items:" When individual wires and gauge are listed they occasionally also list length. But the best way is to simply acquire an old complete original harness, lay it out on a layout board and measure all lengths. There has to be at least a few members among us that actually took notes when fabricating their own new harnesses that could offer up some history here!
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Wes K
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Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Trip
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Joined: Oct 31, 2016
Posts: 126
Location: Houston, Texas

PostPosted: Mon Jul 12, 2021 12:38 pm    Post subject: Reply with quote

Thanks Wes,

I just thought there might be someplace where one could find the specs. as Willys designed.

trip
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Trip
Houston TX
51 M38 MC 25423
52 M38
M38 recently acquired Some parts only, roller
67 CJ5
51 CJ3A
49 CJ2A
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kenperkins
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Joined: Apr 14, 2005
Posts: 285
Location: Livermore Ca.

PostPosted: Mon Jul 12, 2021 2:09 pm    Post subject: Reply with quote

headlamp harness I took apart had;
right side, #'s 17,18,20 are 48 1/2"
left side 17,18,20 are 23"
ground wires 91 are 14"

blackout light harness #19 is 18 1/2" and #91 is 23"

I used these on half a dozen harness and seem to fit well
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Trip
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Location: Houston, Texas

PostPosted: Mon Jul 12, 2021 5:24 pm    Post subject: Reply with quote

Thank you so much.

Trip
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Trip
Houston TX
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M38 recently acquired Some parts only, roller
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49 CJ2A
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Kendall
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Joined: Feb 25, 2006
Posts: 344
Location: Wichita, KS

PostPosted: Fri Jul 16, 2021 8:32 pm    Post subject: Reply with quote

I had this in my photo album from when I built my harness with measurements of the original brittle one.
[img]http://www.willysmjeeps.com/v2/modules.php?full=1&set_albumName=Kendall&id=DSC03119&op=modload&name=gallery&file=index&include=view_photo.php[/img]


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