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willysmjeeps.com :: View topic - Clutch adjustment on my M38A1
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Clutch adjustment on my M38A1

 
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Deadguy
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Joined: Jun 09, 2011
Posts: 776
Location: Bellmore, NY

PostPosted: Fri Sep 11, 2015 7:59 pm    Post subject: Clutch adjustment on my M38A1 Reply with quote

The engine came out, a new rear main seal went in, and now the clutch acts like it is slipping. It has plenty of material left, maybe it just needs to be adjusted? Can you adjust it?
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1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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BullRun
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Joined: Mar 10, 2009
Posts: 459

PostPosted: Fri Sep 11, 2015 9:13 pm    Post subject: Reply with quote

Maybe the disk got contaminated with oil. The clutch itself has a wide range of adjustment over the life of the clutch.
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Deadguy
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Joined: Jun 09, 2011
Posts: 776
Location: Bellmore, NY

PostPosted: Fri Sep 11, 2015 9:20 pm    Post subject: Reply with quote

Is it as simple as adjusting the lever on the outside of the housing? Its not oil, the clutch was well cleaned with brake cleaner
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1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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wesk
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Joined: Apr 04, 2005
Posts: 16256
Location: Wisconsin

PostPosted: Fri Sep 11, 2015 11:27 pm    Post subject: Reply with quote

It's as simple as following the adjustment steps in your M38A1 TM 9-8014 page 231 par. 191.

If you don't have a copy lying on the tool box download one free here:
http://www.willysmjeeps.com/v2/modules.php?name=Downloads&d_op=getit&lid=86
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Deadguy
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Location: Bellmore, NY

PostPosted: Fri Sep 11, 2015 11:33 pm    Post subject: Reply with quote

I have that and I already looked at that Wes. I lengthened the push rod a bit and I'll test it in the morning. I was just wondering if that was the main adjustment I needed to do. As in, will that enable the clutch to grip more tightly.
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1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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wesk
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PostPosted: Fri Sep 11, 2015 11:50 pm    Post subject: Reply with quote

That is the only adjustment.
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Deadguy
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Location: Bellmore, NY

PostPosted: Sat Sep 12, 2015 1:27 pm    Post subject: Reply with quote

so, just to make sure, I lengthened the push rod, and it now has more travel before it disengages the clutch. Theoretically, should that strengthen the grip of the pressure plate on the clutch?
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1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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wesk
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Location: Wisconsin

PostPosted: Sat Sep 12, 2015 11:05 pm    Post subject: Reply with quote

No.

The method for strengthening the grip of the pressure plate/flywheel on the disc is to increase the spring finger tension on the pressure plate. That procedure requires the pressure plate be out of the jeep on the table and that procedure gives you the minimum spring pressure when compressed to a certain height as given in your TM 9-8015-1. If they are too light you must get new springs. They are not adjustable.

What you did by adjusting the rod was to ensure that the pressure plate is completely released (unloaded) when the pedal returns to the up position. Before you adjusted the rod did the pedal have any free play? If there was at least 1/2" of free play then there was no pressure from the release bearing disengaging the clutch. Any clutch slippage would then be attributed to a wet clutch, a glazed pressure plate/flywheel contact surface or weak pressure plate springs.

If your real seal leak resulted in soaking of the clutch disc your best course of action while you were changing the seal would have been to replace the disc, not try cleaning it with brake cleaner.
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Deadguy
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Location: Bellmore, NY

PostPosted: Sat Sep 12, 2015 11:19 pm    Post subject: Reply with quote

There was freeplay. Probably to the tune of about 1/2 inch. I lengthened the rod to increase the free play to 1 1/4 inch, but aside from it softening the pedal, I don't see any difference. The clutch was fine before the engine was pulled, even with the oil leak. Now it feels like it is always slipping a little. The vehicle takes longer to speed up, and if I give it a lot of throttle, it only slowly speeds up, and I think I hear a faint grinding noise.
_________________
1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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wesk
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Joined: Apr 04, 2005
Posts: 16256
Location: Wisconsin

PostPosted: Sat Sep 12, 2015 11:35 pm    Post subject: Reply with quote

Try getting a borescope inside the bell through the top inspection plate and look her over. Who put the bell & engine back together?
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Deadguy
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PostPosted: Sat Sep 12, 2015 11:54 pm    Post subject: Reply with quote

The local auto shop by where I live. What as I looking for?
_________________
1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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wesk
Site Administrator
Site Administrator


Joined: Apr 04, 2005
Posts: 16256
Location: Wisconsin

PostPosted: Sun Sep 13, 2015 12:01 am    Post subject: Reply with quote

If you have no idea what to look for then it's best to have someone who does, do the looking. It would take a volume of typing to bring you up to speed on the many things to look for in there.
_________________
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Deadguy
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Joined: Jun 09, 2011
Posts: 776
Location: Bellmore, NY

PostPosted: Sun Sep 13, 2015 12:33 am    Post subject: Reply with quote

Ok, fair enough. Is there something the shop could have done wrong? I'm no clutch expert, but I think all they did was clean it and reattach it to the engine.
_________________
1952 M38A1
Marine core reinforced rear bumper, military transistorized turn signal upgrade, arctic heater, 11" drum brakes, 200L PTO winch, Huffy overdrive, deep water fording kit, RT 68 vehicle mounted radio, Trac Locs front and rear.
www.danhenk.com
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View user's profile Send private message Send e-mail Visit poster's website
wesk
Site Administrator
Site Administrator


Joined: Apr 04, 2005
Posts: 16256
Location: Wisconsin

PostPosted: Sun Sep 13, 2015 9:32 am    Post subject: Reply with quote

There can easily be 20 to 30 "What if they" topics. Best to get a neutral party savvy mechanic to look it over.
_________________
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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BullRun
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Joined: Mar 10, 2009
Posts: 459

PostPosted: Sun Sep 13, 2015 6:59 pm    Post subject: Reply with quote

Having replaced many clutches...given your description it sounds like you need a new one.

Stick shifts can wear out clutches pretty fast sometimes depending on mileage, road conditions, clutch material, having a heavy foot on the clutch etc.

If you got 100,000 miles on these engines that was a lot of mileage back in the day with probably several new clutches along the way.
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