M38 Voltage Regulator
Moderators: TomM, Moderator, wesk
- wesk
- Site Administrator
- Posts: 16413
- Joined: Sun Apr 03, 2005 6:00 pm
- Location: Wisconsin
- Contact:
Well at least Ron & I appear to have clear minds! For future reference Don when a document superseded previous editions the safest way to not become confused is to discard the old superseded document and pay attention to the current document. This is a standard operating procedure in daily life issues.
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Hi Wes,
The second link Don posted was for a copy of TM9-2920-247-34, Prestolite Generator GHA-4804JUT.
Maybe I missed it, but didn't see a copy in the electrical section on the downloads page. For future reference it might be useful?
Here it is again:
https://books.google.com/books?id=0gAYA ... ut&f=false
The second link Don posted was for a copy of TM9-2920-247-34, Prestolite Generator GHA-4804JUT.
Maybe I missed it, but didn't see a copy in the electrical section on the downloads page. For future reference it might be useful?
Here it is again:
https://books.google.com/books?id=0gAYA ... ut&f=false
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- wesk
- Site Administrator
- Posts: 16413
- Joined: Sun Apr 03, 2005 6:00 pm
- Location: Wisconsin
- Contact:
You missed it in the web sites "Links" page. No sense in loading it on our server when we can just provide the link!
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
- Naugha
- Member
- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
The 1978 Prestolite Service Info. document contains three “Notes/ Special Instructions” which are indicated for the VBS-4004UT before 12X.
Does that mean the Prestolite Service Info. (1978) “Special Notes” should not be used when servicing my VBS-4004UT/ 12X-6Y voltage regulator?
The guys at the auto-electric shop will need detailed info to do the rocket science stuff. If the PSI 1978 Special Notes don’t work for my VR then I will move on to my next Prestolite Document Easter Egg hunt.
....or find a M38 VR that already works, or find an expert that restores Prestolite VR’s or find a M38 VR that has known service instruction documents that can be used by a technician. I would like to use a ‘real’ M38 VR if possible.
Contacted a service tech at ‘Prestolite Electric’ on the off chance anything was left over from the old days (VBC-4004UT VR Manual). The guy was nice enough to answer back. “Good day, but I am sorry to say, that we do not have any manuals for the parts that you are looking for. Be safe”.
Would a VBC-4004UT VR Manual have once existed?
Who keeps such arcane documents besides folks on this site.
Does that mean the Prestolite Service Info. (1978) “Special Notes” should not be used when servicing my VBS-4004UT/ 12X-6Y voltage regulator?
The guys at the auto-electric shop will need detailed info to do the rocket science stuff. If the PSI 1978 Special Notes don’t work for my VR then I will move on to my next Prestolite Document Easter Egg hunt.
....or find a M38 VR that already works, or find an expert that restores Prestolite VR’s or find a M38 VR that has known service instruction documents that can be used by a technician. I would like to use a ‘real’ M38 VR if possible.
Contacted a service tech at ‘Prestolite Electric’ on the off chance anything was left over from the old days (VBC-4004UT VR Manual). The guy was nice enough to answer back. “Good day, but I am sorry to say, that we do not have any manuals for the parts that you are looking for. Be safe”.

Would a VBC-4004UT VR Manual have once existed?
Who keeps such arcane documents besides folks on this site.

Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Don,
Just my 2 cent opinion, but I don't think any really worthwhile old-school auto-electric shop that would take on a 65 year old 24VDC military VR in the first place would have any difficulty interpreting or using the 1978 Prestolite Service Information.
And if I'm reading the Prestolite Service Information correctly, the spring and gap settings you're wondering about for your VBC-4004UT are included in the Notes (rather than listed at the top for the other models).
Finding and then affording a known good M38-era VR (two is better) would certainly solve your dilemma --- temporarily, at least. Have you called MWM, AJP, BMJP, QTM, and the like for possible availability?
I'll keep my eyeballs peeled....
Vintage military 24VDC stuff isn't for the faint of heart (or wallet), or is it?
Just my 2 cent opinion, but I don't think any really worthwhile old-school auto-electric shop that would take on a 65 year old 24VDC military VR in the first place would have any difficulty interpreting or using the 1978 Prestolite Service Information.
And if I'm reading the Prestolite Service Information correctly, the spring and gap settings you're wondering about for your VBC-4004UT are included in the Notes (rather than listed at the top for the other models).
Finding and then affording a known good M38-era VR (two is better) would certainly solve your dilemma --- temporarily, at least. Have you called MWM, AJP, BMJP, QTM, and the like for possible availability?
I'll keep my eyeballs peeled....

Vintage military 24VDC stuff isn't for the faint of heart (or wallet), or is it?
Last edited by RonD2 on Thu Nov 18, 2021 2:02 pm, edited 1 time in total.
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- Ryan_Miller
- Site Administrator
- Posts: 1671
- Joined: Sat Apr 02, 2005 6:00 pm
- Location: Kansas
Contact Brent Mullins. He bought a lot of these as NOS service parts and puts them together.
The NOS stuff came from the late Calvin Ishmael down in Louisiana that amassed an extremely large collection of NOS parts and was at one time a large surplus dealer.
He was a good friend and straight forward individual.
The NOS stuff came from the late Calvin Ishmael down in Louisiana that amassed an extremely large collection of NOS parts and was at one time a large surplus dealer.
He was a good friend and straight forward individual.
Ryan Miller
MVPA # 22010
MVPA # 22010
- Naugha
- Member
- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
RonD2
“Vintage military 24VDC stuff isn't for the faint of heart (or wallet), or is it?”
You got that right.
Ryan
“Contact Brent Mullins. He bought a lot of these as NOS service parts and puts them together. The NOS stuff came from the late Calvin Ishmael down in Louisiana that amassed an extremely large collection of NOS parts and was at one time a large surplus dealer. He was a good friend and straight forward individual.”
Will do. Thanks.
Is Brent a willysmjeeps.com member? The member’s list is a little difficult to search because of all the nicknames etc.
OOPs, sorry .... Brent Mullins Jeep parts .... got it.
“Vintage military 24VDC stuff isn't for the faint of heart (or wallet), or is it?”
You got that right.
Ryan
“Contact Brent Mullins. He bought a lot of these as NOS service parts and puts them together. The NOS stuff came from the late Calvin Ishmael down in Louisiana that amassed an extremely large collection of NOS parts and was at one time a large surplus dealer. He was a good friend and straight forward individual.”
Will do. Thanks.
Is Brent a willysmjeeps.com member? The member’s list is a little difficult to search because of all the nicknames etc.
OOPs, sorry .... Brent Mullins Jeep parts .... got it.
Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Hi Don,
For your reading pleasure, below is a link to a NOS bottom half of a military 24V VR. I can't see the data plate for what model it is.
Pretty sure the bottom half of these VR's have most if not all of the pure electrical components (rectifier diodes, capacitor filters, etc) whereas the top half is mostly all the mechanical stuff (springs, points, and such). It seems to me that a good portion of VR failures might be in the low half, and good luck finding those piece parts. It also seems to me that the bottom half could be common to all these VR's, but maybe not (close enough that a hybrid would work?).
Anyhow, the vendor is Pete DeBella of Pete DeBella Jeep Parts in Riverhead, NY. One of our known good military jeep parts vendors (I should mention him more often).
He's got 3 available at $75 each. Something to think about. Give him a call.
https://www.ebay.com/itm/175001174477?h ... SwVmphfaBW
For your reading pleasure, below is a link to a NOS bottom half of a military 24V VR. I can't see the data plate for what model it is.
Pretty sure the bottom half of these VR's have most if not all of the pure electrical components (rectifier diodes, capacitor filters, etc) whereas the top half is mostly all the mechanical stuff (springs, points, and such). It seems to me that a good portion of VR failures might be in the low half, and good luck finding those piece parts. It also seems to me that the bottom half could be common to all these VR's, but maybe not (close enough that a hybrid would work?).
Anyhow, the vendor is Pete DeBella of Pete DeBella Jeep Parts in Riverhead, NY. One of our known good military jeep parts vendors (I should mention him more often).
He's got 3 available at $75 each. Something to think about. Give him a call.
https://www.ebay.com/itm/175001174477?h ... SwVmphfaBW
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- Naugha
- Member
- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
“... NOS bottom half of a military 24V VR”. Ron
Transplant surgery. Interesting. That’s how I kept 400 computers humming at my high school.
Create a ‘perfect computer’ with all the software issues solved and test it out using an idiot teacher. Refine the look and feel of the setup.
Then CLONE that sucker, keeping several backup units in storage... don’t tell the boss what you are doing or he will take away your backup units.
When something goes down, grab any important doc files or backups, have one of my student assistants wheel a cloned unit to the classroom and bring back the corpse for examination & repair by me or another assistant.
My only request to the assistants, “Please don’t make me get out of this soft chair, come down to Building Five and listen to Ms. Unhappy tell me how it wasn’t her fault.” I also had an assistant who was specially trained to handle phone requests from irrational teachers/admins.
The less time you spend talking to people who can’t help .... the more time you have to fix stuff.... and everyone stays happy without knowing what you are doing.... because if they find out, someone in authority will stop you from doing it.
When you work for educators, that gentlemen, is called ‘leadership’.
Transplant surgery. Interesting. That’s how I kept 400 computers humming at my high school.
Create a ‘perfect computer’ with all the software issues solved and test it out using an idiot teacher. Refine the look and feel of the setup.
Then CLONE that sucker, keeping several backup units in storage... don’t tell the boss what you are doing or he will take away your backup units.
When something goes down, grab any important doc files or backups, have one of my student assistants wheel a cloned unit to the classroom and bring back the corpse for examination & repair by me or another assistant.
My only request to the assistants, “Please don’t make me get out of this soft chair, come down to Building Five and listen to Ms. Unhappy tell me how it wasn’t her fault.” I also had an assistant who was specially trained to handle phone requests from irrational teachers/admins.
The less time you spend talking to people who can’t help .... the more time you have to fix stuff.... and everyone stays happy without knowing what you are doing.... because if they find out, someone in authority will stop you from doing it.
When you work for educators, that gentlemen, is called ‘leadership’.

Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Interesting story of your life experiences Don, but try to stay focused? 
The data plate on those NOS bottom half's might just be VBC-4004UT. Probably not tested recently, but the price is very nice. Just trying to help. I can stop if you prefer.
P.S. If that's leadership, I'm glad I never worked for "educators". Leadership and life experiences in the Marines were somewhat different.


The data plate on those NOS bottom half's might just be VBC-4004UT. Probably not tested recently, but the price is very nice. Just trying to help. I can stop if you prefer.
P.S. If that's leadership, I'm glad I never worked for "educators". Leadership and life experiences in the Marines were somewhat different.


Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- Ryan_Miller
- Site Administrator
- Posts: 1671
- Joined: Sat Apr 02, 2005 6:00 pm
- Location: Kansas
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
RonD2 wrote:Anyhow, the vendor is Pete DeBella of Pete DeBella Jeep Parts in Riverhead, NY. One of our known good military jeep parts vendors (I should mention him more often).

Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- Naugha
- Member
- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
I have found the following Prestolite VR at a good price but no warranty. It looks new and the ad describes it as new. VBU-4002UT (Not VBC)
Is this model in the realm of M38 VR’s that are seen in motorpool resto’s?
Condition: New
Superseded Part Number:
MS13805, 2920-00-640-7518, 1118644, VBU-4002UT, SAW-6407518, FAK10505B, 8376514
Manufacturer Part Number: MS13805
Modified Item: No
Other Part Number: 2920-00-640-7518
Country/Region of Manufacture: United States
Brand: Prestolite
Custom Bundle: No
Fitment Type: Direct Replacement
Interchange Part Number:
MS13805, 2920-00-640-7518, 1118644, VBU-4002UT, SAW-6407518, FAK10505B, 8376514
Manufacturer Warranty: No Warranty
Is this model in the realm of M38 VR’s that are seen in motorpool resto’s?
Condition: New
Superseded Part Number:
MS13805, 2920-00-640-7518, 1118644, VBU-4002UT, SAW-6407518, FAK10505B, 8376514
Manufacturer Part Number: MS13805
Modified Item: No
Other Part Number: 2920-00-640-7518
Country/Region of Manufacture: United States
Brand: Prestolite
Custom Bundle: No
Fitment Type: Direct Replacement
Interchange Part Number:
MS13805, 2920-00-640-7518, 1118644, VBU-4002UT, SAW-6407518, FAK10505B, 8376514
Manufacturer Warranty: No Warranty
Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Hey Don,
Yup, saw those on fleabay being sold by RFJP I believe. Tempting price at $80 isn't it? Never mentioned them because I don't think they get you anywhere.
With a little research, I can't determine what they were used on. Even the seller can't tell you. Maybe M274 MULE, the M422 MIGHTY MITE, or a small military generator?
Pretty sure they aren't M38 and never were, even during service life in the motorpool. Why? Because the data plate on it says 18 amps and the M38 generator is 25 amps.
Just my 2-cent opinion that is....
.....asking a voltage regulator rated for 18 amps to regulate a generator rated for 25 amps is asking for trouble (a.k.a. smoke and fire).
Yup, saw those on fleabay being sold by RFJP I believe. Tempting price at $80 isn't it? Never mentioned them because I don't think they get you anywhere.
With a little research, I can't determine what they were used on. Even the seller can't tell you. Maybe M274 MULE, the M422 MIGHTY MITE, or a small military generator?
Pretty sure they aren't M38 and never were, even during service life in the motorpool. Why? Because the data plate on it says 18 amps and the M38 generator is 25 amps.
Just my 2-cent opinion that is....

Last edited by RonD2 on Fri Nov 19, 2021 12:06 pm, edited 1 time in total.
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
-
- Member
- Posts: 2067
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
In case anybody wants to see a VBU-4002UT voltage regulator:
https://www.ebay.com/itm/224627047760?_ ... BM3p6Uladf
And this listing provides an interesting clue. Says it's the solid state replacement for the one listed above, and used on a M250RVP Davey Compressor.
https://www.ebay.ca/itm/2920-00-640-751 ... 0180607460
Here's a copy of the military tech manual if you need it:
https://www.ebay.com/itm/363137551468?h ... SwhBtfcyrU
https://www.ebay.com/itm/224627047760?_ ... BM3p6Uladf
And this listing provides an interesting clue. Says it's the solid state replacement for the one listed above, and used on a M250RVP Davey Compressor.
https://www.ebay.ca/itm/2920-00-640-751 ... 0180607460
Here's a copy of the military tech manual if you need it:
https://www.ebay.com/itm/363137551468?h ... SwhBtfcyrU
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari