M38 Distributor Rebuild
- RICKG
- Jeep Legend

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- Joined: Mon Aug 30, 2010 6:00 pm
- Location: SO IDAHO
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
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RonD2
- Jeep Legend

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- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
- RICKG
- Jeep Legend

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- Joined: Mon Aug 30, 2010 6:00 pm
- Location: SO IDAHO
- Naugha
- Jeep Enthusiast

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- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
Turn it up!
Thanks again Rick.
The number of ‘unsolvable’ challenges is shrinking.
For anyone thinking of restoring a war jeep, my nubbie suggestion is to first go find the short list of rare parts. If you can do that and not get discouraged then go find the jeep.
If it was easy everyone could do it.
If it was easy Ron would have a pleasant attitude and play well with others.
Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
RonD2
- Jeep Legend

- Posts: 2071
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
You're one of my heroes Don. Not kidding. Perseverance and fortitude is great stuff. Believe it or not I cheer your success.
Yup, I'm working on playing well with others, but I usually land somewhere in between Moriarty (Kelly's Heroes) "always with the negative waves" and one of the Grumpy Old Men (take your pick). There's no rose-colored glasses for me.
Did I mention my middle name is Richard? But you can call me Dick.
Good luck!
Yup, I'm working on playing well with others, but I usually land somewhere in between Moriarty (Kelly's Heroes) "always with the negative waves" and one of the Grumpy Old Men (take your pick). There's no rose-colored glasses for me.
Did I mention my middle name is Richard? But you can call me Dick.
Good luck!
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
- RICKG
- Jeep Legend

- Posts: 1752
- Joined: Mon Aug 30, 2010 6:00 pm
- Location: SO IDAHO
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
Thanks gentlemen..... I can't decide on which Red Green quote to use.
Later we may form a Mutual Admiration Society.
More pics. A worn lower thrust washer will get some attention. The vertical shaft play is .02" rather than the .01" spec. max.
FYI, 'China' is a county in northern Georgia where inexpensive tools are made.

Here is where the magic happens.
I will go dark for a few days and prepare the battlefield.

Later we may form a Mutual Admiration Society.
More pics. A worn lower thrust washer will get some attention. The vertical shaft play is .02" rather than the .01" spec. max.
FYI, 'China' is a county in northern Georgia where inexpensive tools are made.

Here is where the magic happens.
I will go dark for a few days and prepare the battlefield.

Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
- RICKG
- Jeep Legend

- Posts: 1752
- Joined: Mon Aug 30, 2010 6:00 pm
- Location: SO IDAHO
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
PM Problem
Rick / Wes.PM incoming. (RickG)
I sent a PM to RickG for some name/address info but my message is stuck in the Outbox.
Don
Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
- RICKG
- Jeep Legend

- Posts: 1752
- Joined: Mon Aug 30, 2010 6:00 pm
- Location: SO IDAHO
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
- Naugha
- Jeep Enthusiast

- Posts: 409
- Joined: Tue Mar 31, 2020 6:00 pm
- Location: Ocala, Florida
(See TM 9-1825B / Section 5/ Group 3/ P.240-248)
Using my HF press and a socket with extender I replaced the upper and lower dist. shaft bushings.

The bushings must also have their two oiling holes drilled. After insertion.

The oil seal was damaged (lost its plastic/rubber insert) when I pressed it in above the upper bushing. I had seated the upper bushing flush with the bore opening. Maybe I should have pressed the upper bushing below the space occupied by the oil seal.
I would like to replace the seal but have not found a source for the part.

Also. Can I use a nail cut to length to replace the shaft collar rivet?

Using my HF press and a socket with extender I replaced the upper and lower dist. shaft bushings.

The bushings must also have their two oiling holes drilled. After insertion.

The oil seal was damaged (lost its plastic/rubber insert) when I pressed it in above the upper bushing. I had seated the upper bushing flush with the bore opening. Maybe I should have pressed the upper bushing below the space occupied by the oil seal.
I would like to replace the seal but have not found a source for the part.

Also. Can I use a nail cut to length to replace the shaft collar rivet?

Last edited by Naugha on Sun Oct 10, 2021 6:15 pm, edited 1 time in total.
Don Alvarez
Retired HS Teacher
Central Florida
M38 Project
Retired HS Teacher
Central Florida
M38 Project
-
RonD2
- Jeep Legend

- Posts: 2071
- Joined: Wed Oct 01, 2014 6:00 pm
- Location: South Carolina, Dorchester County
Hi Don,
Looking good on the overhaul!
I'd recommend a slotted spring pin (a.k.a "roll pin") instead of a cut nail. My local Ace Hardware has an assortment in the Hillman bins.
Looking good on the overhaul!
I'd recommend a slotted spring pin (a.k.a "roll pin") instead of a cut nail. My local Ace Hardware has an assortment in the Hillman bins.
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51
“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari

