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Exhaust Manifold Studs
Posted: Wed Mar 31, 2021 10:32 am
by cobra5
I need to know if the studs go into the water jacket. I’m getting coolant leaking out the nuts at #1 . I’m planning on pulling the valve cover and checking torque on the head bolts. This engine was rebuilt by the last owner. I do not know how long ago or how many miles he put on it. The engine looks like it was rebuilt yesterday. I can’t ask the owner because I bought it from his estate and they have no idea.
Posted: Wed Mar 31, 2021 11:52 am
by RonD2
Paragraph 118 on page 132 of the F134 Engine TM9-8015-1 says yes.
That manual is free in the downloads section.
Good luck!
Posted: Thu Apr 01, 2021 12:41 pm
by dpcd67
If he had put permatex on the studs before he installed them it wouldn't leak.
If it was mine, I would pull them and do that.
Posted: Thu Apr 01, 2021 12:54 pm
by cobra5
RonD2 wrote:Paragraph 118 on page 132 of the F134 Engine TM9-8015-1 says yes.
That manual is free in the downloads section.
Good luck!
It took me a while to find them because they aren't in the download section under M38/M38A1 file section. I skipped right past the section that states, "manuals" because I thought they were all misc. manuals not related to the M38A1. Anyway thanks for the direction and now I will be spending the day downloading the rest of them.
Posted: Thu Apr 01, 2021 12:57 pm
by cobra5
dpcd67 wrote:If he had put permatex on the studs before he installed them it wouldn't leak.
If it was mine, I would pull them and do that.
I read several threads about the permatex so I will go over those again and find the one everyone recommends. Thanks for the heads up.
Posted: Fri Apr 02, 2021 11:34 am
by jake138
This is what I used, it's a white paste that looks like liquid pipe tape.
https://www.permatex.com/products/threa ... th-ptfe-2/
Posted: Tue Apr 06, 2021 1:41 pm
by cobra5
I pulled the studs and they were bare. Also discovered that two studs were missing. So is there a civilian part number for the exhaust studs and gasket? I’m going to look in the parts book and see if it calls out the dimensions of the studs.
Posted: Tue Apr 06, 2021 7:16 pm
by RonD2
Hi Cobra,
Wow. It's hard to imagine that coolant wasn't also gushing out of those missing <2 out of 5 total> stud holes? What's with that?
I didn't look in the manual for you this time, but many of the reliable and venerable vendors of our military jeep parts can hook you up with the proper studs and gaskets......MWM, RFJP, BMJP, QTM, and AJP come to mind.
Those are very common parts and relatively inexpensive. Might even be able to buy them at your local auto parts store. Tell them it's for a Willys F134 motor.
Good luck!
Posted: Fri Apr 09, 2021 3:14 pm
by cobra5
RonD2 wrote:Hi Cobra,
Wow. It's hard to imagine that coolant wasn't also gushing out of those missing <2 out of 5 total> stud holes? What's with that?
I didn't look in the manual for you this time, but many of the reliable and venerable vendors of our military jeep parts can hook you up with the proper studs and gaskets......MWM, RFJP, BMJP, QTM, and AJP come to mind.
Those are very common parts and relatively inexpensive. Might even be able to buy them at your local auto parts store. Tell them it's for a Willys F134 motor.
Good luck!
RonD2,
I checked the manual and I was incorrect about the missing studs. The holes I thought should have studs are actually extra threaded holes in the block. The front hole is for the fording cable bracket. Not sure about the aft hole. I feel better knowing that the manifold is probably okay and not warped as it would have been if studs were missing. Another fun fact is that the studs had no rust on them so this engine can't be too old of a build. I called John at MWM to get parts coming my way.
Posted: Mon Apr 12, 2021 7:34 pm
by RonD2
Hi Cobra,
Please close the loop and let us know how it worked out for you. Too many posts get left hanging.....
Good luck!
Posted: Thu Apr 15, 2021 3:17 pm
by cobra5
RonD2 wrote:Hi Cobra,
Please close the loop and let us know how it worked out for you. Too many posts get left hanging.....
Good luck!
Received my parts the other day but haven't had time to work on it. I will post the outcome when I get the issue addressed.
Posted: Sun May 30, 2021 7:34 am
by cobra5
Ok I finally got around to working on the jeep again. First off, my concern about the missing studs was an error on my part. I'm use to seeing two studs per exhaust ports on heads. One of the two extra holes in the head are for mounting a bracket for the fording system. The other hole could be from manufacturing process of the head? Anyway, the one thing I discovered is that the exhaust bolt kit that I received did not have long enough studs for the outer most studs. I when to the local parts house and bought the correct length. I used the recommended Permatex to seal all the studs. While I was chasing this coolant leak I figured I would pull the valve cover and torque check the head bolts. I found two bolts that were not in torque specs. Everything is back together and now all I have to do is fill with coolant and check to see if my leak is fixed. This will happen later this week when I get some time. I also replaced the ignition wires because I had one where the metal braided covering was shot. I will report back once I get it running to let everyone know if the leak had been fixed.
Posted: Thu Jun 10, 2021 7:00 pm
by cobra5
Well I got around to filling the radiator and starting it up. I didn’t notice any coolant leaks and just to be sure, I let it sit over night and checked for a puddle under it. Happy to report all is well and she is up and running. I did notice the oil gauge was low at idle but pressure would increase with rpm. I’m going to change the oil since this thing was rebuilt and I have no history as to when the rebuild happened. I don’t know if the oil was ever changed after. The oil is clean like just poured out of the bottle. So that’s my plan and then I will hook up a mechanic gauge and see if I’m getting 5psi at idle.
Posted: Thu Jun 10, 2021 7:06 pm
by RonD2
Glad to hear that!
Recommend using motor oil with some ZDDP in it. Lots of posts about it, like this one:
http://willysmjeeps.com/v2/modules.php? ... light=zddp
Good luck!
Posted: Fri Jun 11, 2021 6:59 am
by cobra5
I'll be using Rotella 15W40