dzus fittings for M38

Discussion topics on Willys Overland M series vehicles
Post Reply
User avatar
DABJEEP
Member
Posts: 5
Joined: Mon May 30, 2011 6:00 pm

dzus fittings for M38

Post by DABJEEP »

Thanks for all the info on installing the clips. I too have a M38 Juan repo tub with 3/8" holes drilled in the dash. The clips I have are too big for the holes. In the pics I noticed that the original factory tub has holes much larger than 3/8" to accommodate the clips. Do I need to drill out the holes so the clips will fit and, if so, what size hole?
User avatar
4x4M38
Jeep Legend
Jeep Legend
Posts: 3487
Joined: Thu May 29, 2014 6:00 pm
Location: Texas Hill Country

Post by 4x4M38 »

I’ll look at my dash tomorrow. There should be an indentation on the front for one of the pins. The other two go behind.


http://www.willysmjeeps.com/v2/modules. ... dash+clips
RonD2
Jeep Legend
Jeep Legend
Posts: 2071
Joined: Wed Oct 01, 2014 6:00 pm
Location: South Carolina, Dorchester County

Post by RonD2 »

This old post with photos might be helpful?

http://willysmjeeps.com/v2/modules.php? ... light=dzus

There are others....if you search the word "dzus". :D
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51

“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari

User avatar
4x4M38
Jeep Legend
Jeep Legend
Posts: 3487
Joined: Thu May 29, 2014 6:00 pm
Location: Texas Hill Country

Post by 4x4M38 »

The four holes are 7/8” diameter with two indentations 180 degrees from each other for the middle lug of the insert to sit in.
User avatar
DABJEEP
Member
Posts: 5
Joined: Mon May 30, 2011 6:00 pm

Post by DABJEEP »

Thanks for the info. I'll give it a try to make the dzus fasteners work.
User avatar
4x4M38
Jeep Legend
Jeep Legend
Posts: 3487
Joined: Thu May 29, 2014 6:00 pm
Location: Texas Hill Country

Post by 4x4M38 »

You’ll need to make those indentations on the front for the middle clips. Otherwise the gauge panel may not sit flat.

You can gouge out a piece of oak or other hard wood. Clamp or hold it on the back while tapping on the front with a rounded tool to make the Depression.
Doesn’t need to be pretty. No one will ever see it.
Post Reply